ford twin traction beam front suspension on a ford bronco race truck

In case you’ve never seen a Ford Twin Traction Beam (TTB) front suspension, this is what it looks like. It’s kind of a swing axle deal. The axle beams are mounted to a massive engine crossmember and pivot on two rubber bushings near the center of the frame. That allows the wheels to move independently of each other. The Dana 44 differential is offset to the driver's side, and a slip yoke is used on the long axle side to allow the shaft to change length. A pair of radius arms locate the axle beams front-to-rear, and are tied to the frame with bayonet-style bushings that allow almost unlimited rotation. All this makes the TTB easy to modify for long suspension travel.

In the first segment of Desert Bronco, we introduced Marc Sorger and the 1984 Bronco he was cutting up, er, modifying for desert and short-course racing in his home state of Oregon.

As Marc explained in that story, the 1978-96 full size Broncos are popular as desert racers and prerunner vehicles due to their body-on-frame construction, a Twin Traction Beam front suspension that offers superior wheel travel over a solid front axle, and ability to swallow big engines and drivetrain upgrades. Oh, and they’re cheap.

Marc began the conversion of his ’84 Bronco from old truck to desert racer by adding a Skyjacker Softride two inch lift kit with Nitro shocks front and rear to add some suspension travel and make room for the 33.5 inch tall Maxxis Bighorn tires and Pro Comp Xtreme Rock Crawler wheels. He swapped out the old 302 small block for a 331 cubic inch motor that makes about 350 horsepower, patched the front driver side floor, and installed a set of Summit Racing race seats.

In this segment we’ll show you the rest of the build—eight-point roll cage, axle upgrades and locking hubs from Yukon Gear, bumpers and light bars, some black paint, and a pair of G-Force harnesses.

Marc’s recipe is a great starting point for building a very off-road capable Bronco. Depending on how many creature comforts you retain, you can build a truck suitable for street use as well.

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Author: Alan Rebescher

Editor, author, PR man—Alan Rebescher has done it all in a 37 year career in the high performance industry. He has written and photographed many feature stories and tech articles for Summit Racing and various magazines including Hot Rod, Car Craft, and Popular Hot Rodding, and edited Summit Racing’s Street & Strip magazine in the 1990s. His garage is currently occupied by a a 1996 Mustang GT ragtop.