(Image/Jim Smart)

In Part One of our deep-dive into Ford’s 351 Cleveland and its 351M and 400 cousins, we explored the origins of the 335-Series engine family and separated the truths from the myths. In this article, we’ll get in the technical weeds and see what makes the 351 Cleveland tick.

Engine Block

The 351C is an odd-duck engine because it has so little in common with other Ford V8 engines of the era.  The Cleveland’s block seems to be a mirror image of the Oldsmobile V8 block with a 12 and 6 o’clock fuel pump mount (the only Ford engine ever done this way) and timing components housed in a wraparound cast iron timing cover. Bore spacing is spot-on with the small block Ford 289/302/351W.

Cleveland blocks were engineered for four-bolt main bearing caps. Ford engineers wanted more beef for added strength without having a skirted block and cross-bolted main caps. However, two-bolt main blocks were also made. A two-bolt block can be converted to four-bolt main caps with help from a qualified machine shop.

The round brass orifice plate below the thermostat in the block controls coolant flow to the thermostat and should never be removed. Ford called this insert the “Controlled Bypass System.” It provided improved cooling without frequent thermostat cycling and improved engine warmup by keeping hot coolant inside the engine. This was eliminated with the 351M and 400 engines when Ford cast the system right into the block.

You will hear the terms ‘D’ and ‘square’ block. This refers to the shape of the boss that rises from the left-hand deck near the distributor and above the fuel pump. It appears early 351C blocks have the D boss, which was actually a provision for a water temperature sending unit or hose nipple. Not all had the sender provision.

Early Cleveland blocks seem to have been plagued with cracking issues in the lifter valley, allowing coolant to find its way into the oil. The Xs and Ys cast in the valley of most blocks were supposedly done as a running production change to prevent this. It has been theorized those Xs and Ys means a higher nickel content, but we’ve never seen anything from Ford to confirm this. It’s like the belief Mexican small blocks are of higher nickel content, which has never been proven.

The 351C’s oiling system prioritized cam bearing journals first, then the main bearings. This is one of the biggest gripes with the 351C, 400, and 351M because the mains can become oil starved at high RPM.

Experimental and limited production block castings are out there. We’ve seen factory aluminum Cleveland blocks, iron blocks with heavier webbing and pan rails, you name it. Most have the XE factory experimental casting ID. According to reliable sources, some “XE” blocks found their way into regular production because they weren’t acceptable for racing. Another find known as “pillow” blocks are race blocks, which have bulges or “pillows” in the external block sides.

Sometimes, you will find raw factory castings that were never machined. Expect to also see rough cut Cleveland blocks with 3.990 inch unfinished bores. All of this can make your Cleveland block search a crapshoot.

It appears the best Cleveland block to use is the D2AE-CA casting, the final evolution before production ended in 1974. Though the Ford Master Parts Catalog indicates the D2AE-CA block is a four-bolt main casting, not all of them were drilled and tapped for four-bolt mains. Always pull the pan to confirm before committing to a D2AE-CA block casting.

Cylinder Heads

The 351C head castings were produced in both Cleveland and Windsor foundries.  The quickest way to identify the foundry is how it is marked in the casting. A circled “C” logo indicates the Cleveland foundry. A “WF” indicates the Windsor foundry. North American-produced 351C-4V heads were produced in three versions:

Early 4V (1970-71) heads sport 61-64cc wedge chambers with 2.190/1.710 inch valves, 2.500 x 1.750 inch intake ports, and 2.000 x 1.740 inch exhaust ports.

BOSS 351 (1971) and 351C High Output (1972) R-code heads differs from the Early 4V head by having an adjustable valvetrain with screw-in rocker arm studs and guideplates.

Late 4V (1972-74) heads have the 351-2V head’s open 74-77cc chambers, 2.190/1.710 inch valves, and port sizing.

The Late 4V head is the most undesirable Cleveland head casting thanks to the combination of modest compression and those huge intake ports. The head lacks the quench of the closed-chamber wedge head. Quench is also defined as the distance between the flat portion of the piston crown and the cylinder head surface at Top Dead Center (TDC), including the head gasket’s compressed thickness and any positive or negative piston deck height. The experts tell us quench should be as “tight” as possible without piston and cylinder head contact. This minimizes detonation and spark knock.

Good quench also creates turbulence in the combustion chamber, pushing the air/fuel mixture toward the spark plug and reducing the chance of unburned gases being left behind. That can play a significant role in reducing detonation and hydrocarbon emissions.

Valvetrain

The 351 Cleveland used stamped steel rocker arms with either a no-adjust “bolt-fulcrum” pivot or an adjustable stud-mounted rocker arm. The Boss 351 and 351 High Output had the adjustable rocker arms due to their high-performance mechanical tappet camshafts and stiffer valve springs. The stamped steel bolt-fulcrum rocker would find its way to the 5.0L and 5.8L small block Fords in the late 1970s.

Want to learn more? Let’s take a look at some photos.

Aside from small block Ford bore and bolt spacing and the distributor and oil filter in the old familiar places, the 351  Cleveland’s block doesn’t look much like a Ford-developed part. In fact, seems to be a mirror image of the Oldsmobile V8 block. (Image/Jim Smart)
Ford 351C D0AE block
This is a two-bolt main “D0AE” block cast in 1969, the only Cleveland block available early in production. Note the provision for a temperature-sending unit (arrow) in the “D” boss. Later blocks have a square boss in the same location, but it appears Ford never drilled and tapped it for a sender. (Image/Jim Smart)
Ford 351C D2AE-CA  block
This D2AE-CA casting most desirable 351C four-bolt main block. It’s the final casting made before production ended in 1974. All D2AE-CAs are four-bolt main castings, not all of them were drilled and tapped for them. (Image/Jim Smart)
Four-bolt main caps deliver impressive strength. What’s more, you can convert a two-bolt main block to four-bolt mains using stock main caps or a Milodon main cap kit. (Image/Jim Smart)
Ford 351C block casting numbers
The 351C block casting number and date code are above the starter as shown. This is a four-bolt main D2AE-CA block cast on June 30, 1972 (2F30). (Image/Jim Smart)
Ford 351C intake valley
These “Ys” and “Xs” in the lifter valley have befuddled engine builders for decades. One issue with the 351C and 400 block castings was cracking and porosity problems, which plagued the Cleveland blocks and heads throughout production. The Ys and Xs may have been cast in to act as stress relievers. (Image/Jim Smart)
Ford 351C oil pressure sender provision
The 351C block has an additional oil pressure sending unit provision at the back of the block as shown. This provision was also adopted for the 302/351W Windsor blocks. (Image/Jim Smart)
Ford 351C oiling system
The 351C’s oiling system prioritized cam bearing journals first, then, the mains. This can oil-starve the main bearings at high RPM, leading to serious engine damage or even demise. This is one of the biggest gripes with the 351C, 351M, and 400. (Image/Jim Smart)
Ford 351C oiling modifications
TMeyer Racing out of Fairmont, Minnesota does a lot of 351C and 400 builds. This is the oiling system modification Tim Meyer suggests for Cleveland builds. It prioritizes the main journals while getting adequate amounts of oil to the cam journals and valvetrain. (Image/TMeyer Racing)
Ford 351C timing cover plate
The Cleveland engine family had its timing components covered by a steel plate. The goal was to reduce the number of seams between castings and stampings, which kept oil weeping to a minimum. (Image/Jim Smart)
Ford 400 bosses
The 400 block is easy to identify with its raised bosses. This is an easy engine to stroke for increased displacements as high as 430-450 cubic inches. (Image/Jim Smart)
Ford 351C and 400 deck heights
The 400 on the left has a one-inch taller deck than the 351C. The 400 and 351M have two-bolt main caps only. The arrow points to one of the large bosses on the 400. (Image/Jim Smart)
The 351C block on the left has the traditional small block Ford bellhousing bolt pattern.  The 351M and 400 have the larger C6 bolt pattern. Early 400 blocks have both small and big block bolt patterns.(Image/Jim Smart)
Ford 351C, 351M, 400 crankshafts
Three Cleveland crankshafts side by side–351M, 351C, and the 400. The 351M and 400 cranks sport three-inch main journals while the 351C’s are 2.750 inches. The 400 crank has a four-inch stroke while the 351C and 351M have shorter 3.500-inch stroke. These are all cast cranks—Ford never offered a steel crank. (Image/Jim Smart)
Ford 351C connecting rods
There are two basic Cleveland connecting rods. The 351C has a 5.780 inch rod with a .927-inch wrist pin. The 351M and 400 have a 6.780 inch rod with a .975-inch wrist pin. The factory rods are robust. All they need is reconditioning and ARP Wave-Loc bolts. (Image/Jim Smart)
Ford 351C dome piston
335 Series engines came with domed or flattop pistons. The domed pistons are designed for high-compression engines with closed-chamber heads. Flattops with valve reliefs are for the open-chamber 2V heads to lower compression. (Image/Jim Smart)
The 351C-4V cylinder heads have tunnel-sized 244cc intake runners. Low-to-midrange torque suffers with these heads, but make great power at 6,500 to 7,500 RPM.  The BOSS 302 head is virtually the same casting, but has cooling passages compatible with “wet” intake manifold design of the small block Ford.  (Image/Jim Smart)
Ford 351C closed chamber cylinder head
The early 351C-4V closed combustion chambers have an average volume of 61-64cc with 2.190/1.710 inch valves. Boss 351 and 351 High-Output engines use the same cylinder heads. These heads are good for engines making up to 11.0:1 compression. (Image/Jim Smart)
This is the 351C-2V cylinder head’s “open” 74-77cc combustion chamber. The chambers offer poor quench, which makes the head prone to detonation. It makes these engines hard to start on a hot day. The 1973-74 351C-4V head has the same chamber to reduce the engine’s compression rating. Combine that with the big 4V intake ports and you have what’s probably the worst factory Cleveland head ever. Always check chamber size before plunking your money down. (Image/Jim Smart)
Ford Australian 351C cylinder head
Ford Australia designed the best factory street performance 351C cylinder head by combining the smaller closed combustion chambers of the early 4V heads with the 2V’s intake ports. The result is good quench and swirl to minimize detonation and terrific low-to-mid range torque. Image/Jim Smart)
Cleveland engines have never been strong on exhaust scavenging due to the very cramped exhaust ports. These are exhaust ports on a 2V cylinder head, which suffers terribly from poor scavenging. (Image/Jim Smart)
Ford 351C non-adjustable rocker arms
Standard 351C 4v and 2V heads have non-adjustable stamped steel rocker arms. The BOSS 351, 351 High Output, and BOSS 302 heads sport screw-in studs, fully adjustable rocker arms, and guideplates. You can convert heads with non-adjustable rockers to adjustable by having the pedestals machined down and tapped for screw-in studs. (Image/Jim Smart)
Howards Cams 351C roller camshaft
Camshafts? Summit Racing has plenty of cams for the 351C. Take your choice of hydraulic flat tappet, solid flat tappet, and retrofit hydraulic and solid roller grinds from mild to wild. This one is a Howards Cams retrofit hydraulic roller. It’s a street performance cam available in six configurations. (Image/Summit Racing)
Trick Flow Powerport 195 Cylinder Head for Ford 351C
Trick Flow Specialties’ PowerPort® Cleveland Cylinder Heads are a modern take on the factory Australian 351C-4V heads. They feature a choice of 195cc or 225cc CNC-ported intake runners based on the OE Ford 2V design. Heads with 195cc runners come with 62cc or 72cc combustion chambers while the 225cc heads have 60cc chambers. All are CNC-ported. Trick Flow PowerPort Cleveland 225 cylinder heads fit 351C, 351M, and 400 engines. With minor machining, they also fit Ford 302/351W blocks to create a “replica” Boss 302 or a 351 “Clevor” engine. The heads are available fully assembled or as bare castings. (Image/Summit Racing)
Edelbrock Performer RPM Air Gap intake manifold
If you don’t want to run the factory cast iron intake, the Edelbrock Performer Air Gap is a good street intake manifold for the 351C. The dual plane manifold isolates the runners and plenum from engine heat to keep the air/fuel mixture cooler as it enters the engine. RPM range is 1,500 to 6,500. (Image/Summit Racing)
Wieand X-CELerator intake manifold for Ford 351C
For serious street performance or racing, a single plane intake like this Weiand X-CELerator Manifold is what you want. Best suited for engines with higher compression ratios, 280° or more of cam duration, and headers with 1 5/8-inch primary tubes, the X-CELerator makes power in the 1,500 to 6,800 RPM range. You’ll want a 750 to 850 CFM carburetor for this one. (Image/Summit Racing)
This is the Autolite/Motorcraft 4300 4V carburetor as fitted from the factory. It is an emissions carburetor and has always struggled with drivability problems—surging, hesitation, flat spots, etc. If you decide to use a 4300, get the 600 CFM version. (Image/Jim Smart)
Holley Street Avenge 770 CFM carburetor
Ford never put a Holley or other non-Ford carburetor on a factory Cleveland engine. That doesn’t mean you can’t (or shouldn’t). If your 351C is mostly factory or a bit warmer, a 600 to 650 CFM carburetor with vacuum secondaries will work nicely on the street. Hotter street and race engines will want a 750 to 850 CFM carburetor depending on your engine combination. This one’s a 770 CFM Holley Street Avenger with vacuum secondaries and an electric choke. (Image/Summit Racing)
George Reid’s excellent “Ford 351 Cleveland” book (SAD-SA252) from CarTech Books is an excellent reference source if you’re building a 351C. (Image/Jim Smart)

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Author: Jim Smart

Jim Smart is a veteran automotive journalist, technical editor, and historian with hundreds of how-to and feature articles to his credit. Jim's also an enthusiast, and has owned and restored many classic vehicles, including an impressive mix of vintage Ford Mustangs.