I have a 350 small block in my Model A roadster that I’ve put lots of miles on over the years. Recently the mechanical fuel pump quit on me so I replaced it. Within a couple of minutes of running with the new fuel pump, fuel started to shoot out of the vent tubes on my Q-jet carburetor. What would cause this to happen and how do I fix it?

W.H.

This is a fairly common occurrence after swapping fuel pumps. What happens is the fuel runs dry in the float bowl on the carburetor and in the fuel line from the pump to the carburetor. Then when you replace the fuel pump with a new one, it immediately rushes fuel from the pump through the line to the carburetor and into the float bowl.

This sudden rush of fuel can knock dirt and/or corrosion loose from the fuel line and then carry it to the carburetor. Often what will happen is this debris will become lodged between the needle and seat on the float system.

This debris will then stick the float in the down position and allow excess fuel into the float. This excessive then will over-fill the float bowl and begin dripping out of the boosters and flowing out the top of the float bowl vent as you described.

How to Fix a Stuck Q-Jet Float

The repair for a Q-jet is a bit more involved than for a Holley carburetor. With Holleys, often you can tap in the needle and seat adjuster screw and sometimes this will dislodge the debris and clear the needle and seat. But more often than not, it will require removing the needle and seat assembly from the carburetor and cleaning the debris.

With a Rochester Quadrajet, the process of cleaning the needle and seat is the same but it requires much more effort to access the needle and seat because the lid must be removed to access the needle and seat. The Q-jet has 8 small machine screws that attach the lid to the main body that must be removed plus two 5/16 inch bolts that attach the carburetor to the intake manifold.

Two of these small machine screws are hidden inside the primary venturi and are easily missed. But before you can remove the carburetor lid, you must also drive out the roll pin that is the pivot for the accelerator pump arm. The only way to drive the pin is with a very small pin punch that pushes the pivot toward the choke housing. Do not drive the pin all the way against the choke housing as this will make it much more difficult to slide the pin back in when re-assembling the carburetor.

Next, you will also have to remove the very small screw that holds the secondary metering rods in place. You can remove the lid without removing the metering rod, but you will have to remove them to install the lid.

You will also have to remove the arm between the secondary air valve door and the plastic secondary diaphragm to fully remove the lid from the main body of the carburetor. Once the lid is removed, you can easily access the needle and seat and clean out any debris. If the carburetor is a few years old, it might be a good idea to replace the lid gasket with a new one.

Or if the carb is crusty, this would be a good time to remove the carburetor from the engine and rebuild the carb completely Summit Racing offers two different JET Quadrajet rebuild kits, so the right kit will depend upon the year of your Q-jet.

Removing the lid is a major portion of the work to rebuild your carb, so a rebuild might not be a bad idea.

  • JET-201004 – Quadrajet Rebuild kit for “4M” Pre-Emission Carburetors
  • JET-201003 – Quadrajet Rebuild kit for “M4” Emissions-Era Carburetors

Other Things to Consider

Before re-installing the carburetor, it is be a good idea to disable the ignition and place the fuel line in a large container and pump about two or three pints of fuel into the container. This is recommended anytime you replace a fuel pump to dislodge any debris and catch it in the container. If there is no dirt or crud in the container, then you can re-install the fuel line to the carburetor and you should be ready to run.

Assuming the stuck float has pumped a sizable amount of fuel into the intake manifold, much of that fuel will probably find its way into the oil pan past the rings. It would be a god idea to change the oil and filter before running the engine. This will ensure good lubrication especially for the rings in the first few minutes of engine operation. It might also be a good idea to pull all the spark plugs and spin the engine over to force out any liquid gasoline. Your rings and cylinder walls will thank you for this.

Quadrajet Carburetor top with indicator arrows
Arrows number 1 and 2 point to the two small screws hidden inside the primary venturi. Arrow number 3 points to the link rod between the secondary air valve and the diaphragm that must be removed. The last arrow 4 indicates where the pivot pin is located that must be pushed inward to allow the accelerator pump arm to be pulled out before the lid can be removed. (Image/Jeff Smith)

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Author: Jeff Smith

Jeff Smith has had a passion for cars since he began working at his grandfather's gas station at the age 10. After graduating from Iowa State University with a journalism degree in 1978, he combined his two passions: cars and writing. Smith began writing for Car Craft magazine in 1979 and became editor in 1984. In 1987, he assumed the role of editor for Hot Rod magazine before returning to his first love of writing technical stories. Since 2003, Jeff has held various positions at Car Craft (including editor), has written books on small block Chevy performance, and even cultivated an impressive collection of 1965 and 1966 Chevelles. Now he serves as a regular contributor to OnAllCylinders.